Parts Manufacturing
At our foundries, parts manufacturing is more than just a process — it's a craft. With a legacy of excellence and a commitment to quality, we pride ourselves on producing intricate components that power industries around the globe. With a comprehensive suite of manufacturing capabilities, we cater to a wide array of industries, delivering components that form the backbone of modern machinery and equipment. From casting and forging to machining and assembly, our integrated approach to manufacturing ensures seamless production processes and superior quality outcomes. By blending traditional craftsmanship with cutting-edge technology, we bring to life intricate parts that embody precision, reliability, and performance.
SAND CASTING
01
Sand casting is a metal casting process that involves creating a mold from sand made up of clay & other additives to form metal parts. This process is ideal for large components & versatile + cost-effective for producing complex shapes due to its lower dimensional accuracy.
INVESTMENT CASTING
02
Investment casting, also known as lost wax casting, involves creating a wax or plastic pattern of the final part coated with ceramic material to form metal parts. This process is capable of producing highly accurate and complex parts with smoother surfaces, making it ideal for parts in aerospace & medical industries.
03
SHELL MOLD CASTING
Shell mold casting uses an expendable mold made from a sand and resin, creating a thin shell that hardens. Two shell halves are then joined to form the complete mold. This process allows for complex geometries and good dimensional accuracy, but the mold is destroyed after each casting
PERMANENT MOLD CASTING
Permanent mold casting uses a reusable steel or cast iron mold that is filled with molten metal, usually by gravity pouring or machine-controlled tilt pouring. The mold is reused again and again to produce multiple castings with good surface finish, tight tolerances, and low porosity.
DIE CASTING
Die casting is a process where molten metal is forced under high pressure into a mold cavity machined out of two hardened tool steel dies, functioning similarly to an injection mold. This process is best suitable for high-volume production of small to medium-sized parts with excellent dimensional accuracy.
CENTRIFUGAL CASTING
Centrifugal casting uses a re-usable cylindrical mold that spins at high speeds and spreads the molten lava towards the edge creating a cylindrical hollow shape. This process best produces cylindrical parts, while offering high material integrity.
FORGING
MACHINING
Forging involves shaping metal using compressive forces through hammering, pressing, or rolling, resulting in parts with superior strength and durability, ideal for high-stress applications in large equipment.
Machining precisely removes material from a workpiece using cutting, drilling, or milling techniques to create intricate and accurate components essential for complex machinery, ensuring high precision & repeatability.
EXTRUSION
Forcing material through a die to create long parts with uniform cross-sections, used for aluminum structural components, which enables the production of complex cross-sectional shapes and profiles. Our in-house experts can provide insights and support to ensure the highest quality and performance of your extruded parts.
OTHER FABRICATION
Our comprehensive fabrication services, including welding, cutting, bending, & 3D printing/additive manufacturing, enable us to produce high-quality, precision-engineered components for a wide range of industries. Whether you need small, intricate parts or large, robust structures, our skilled team and advanced equipment ensure that we meet your exact specifications with efficiency and excellence.
HEAT TREATMENT
SURFACE TREATMENT
Enhance the performance and durability of metal components through our advanced heat treatment processes. By precisely controlling heating and cooling cycles, we optimize material properties like strength, hardness, and ductility to meet your specific application requirements.
Transform the surface properties of your materials with our cutting-edge surface treatment technologies. From improving adhesion and corrosion resistance to enhancing aesthetics and wear resistance, we offer a variety of methods including chemical, mechanical, and electrical treatments to achieve the perfect finish for your products.
INSPECTION & TESTING
Every part we produce is subjected to a comprehensive range of inspection and testing processes to ensure it meets the highest quality and performance standards. Our advanced testing services, such as X-ray inspection, ultrasonic testing, and dynamic/static balancing, help us verify the integrity and precision of each component, guaranteeing durability and reliability in even the most demanding applications. By leveraging cutting-edge techniques, we ensure that every project we handle is meticulously evaluated to exceed our customers' expectations.